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Torque settings for Air Cooled Triumph Cruisers

Published by PowerSports MotoUsher
Categories
  • Gyaan
Tags
  • DIY
  • Fixing your own motorcycle
  • Motorcycle Blogs
  • Motorcycle Maintenance
  • Torque settings
Explanation of torque

Torque settings for Triumph Bonneville, T1OO, Speedmaster, America, Thruxton & Scrambler

Ref: Haynes Service & Repair Manual

Image via: Tutus play

PDF link: Torque settings

TORQUE SETTINGS FOR NM LN-IN LB-FT
1 Routine maintenance and servicing
Alternator cover bolts 9 80 lb-in 7 lb-ft
Chain guard screws 7 62 lb-in 5 lb-ft
Engine oil drain bolt 25 221 lb-in 18 lb-ft
Handlebar positioning bolts – Thruxton with separate handlebars 11 97 lb-in 8 lb-ft
Handlebar clamp bolts – Thruxton with separate handlebars 27 239 lb-in 20 lb-ft
Headlight mounting bolts – Bonneville, T1OO, Thruxton and Scrambler 10 89 lb-in 7 lb-ft
Headlight bracket mounting bolt – America and Speedmaster 27 239 lb-in 20 lb-ft
Headlight bracket pinch bolt – America and Speedmaster 27 239 lb-in 20 lb-ft
Engine oil filter 10 89 lb-in 7 lb-ft
Rear axle nut
Bonneville, T1OO, Thruxton and Scrambler 85 752 lb-in 63 lb-ft
America and Speedmaster 110 974 lb-in 81 lb-ft
Spark plugs 20 177 lb-in 15 lb-ft
Sprocket cover bolts 9 80 lb-in 7 lb-ft
Steering head bearing adjuster nut pre-load (with service tool) 40 354 lb-in 30 lb-ft
Steering head bearing locknut (with service tool) 40 354 lb-in 30 lb-ft
Steering stem nut 90 797 lb-in 66 lb-ft
Top yoke fork clamp bolts
Bonneville, T1OO, Thruxton and Scrambler 27 239 lb-in 20 lb-ft
America and Speedmaster 20 177 lb-in 15 lb-ft
2 Engine, clutch and transmission
Alternator cover bolts 10 89 lb-in 7 lb-ft
Balancer shaft retainer screws 12 106 lb-in 9 lb-ft
Breather rotor screws 12 106 lb-in 9 lb-ft
Cam chain guide blade bolts 10 89 lb-in 7 lb-ft
Cam chain tensioner blade nut 10 89 lb-in 7 lb-ft
Cam chain tensioner cap bolt 20 177 lb-in 15 lb-ft
Cam chain tensioner mounting bolts 9 80 lb-in 7 lb-ft
Camshaft drive gear shaft bolt
Engine number up to 186916 10 89 lb-in 7 lb-ft
Engine number from 186917-on 28 248 lb-in 21 lb-ft
Camshaft holder bolts 10 89 lb-in 7 lb-ft
Camshaft oil feed pipe bolts 8 71 lb-in 6 lb-ft
Clutch cover bolts 10 89 lb-in 7 lb-ft
Clutch nut 105 929 lb-in 77 lb-ft
Clutch spring bolts 9 80 lb-in 7 lb-ft
Connecting rods – caps with nuts and bolts
First stage 22 195 lb-in 16 lb-ft
Second stage minus 140o minus 140o
Third stage 10 89 lb-in 7 lb-ft
Fourth stage 14 124 lb-in 10 lb-ft
Fifth stage plus 120o plus 120o
Connecting rods – caps with bolts only
First stage 14 124 lb-in 10 lb-ft
Second stage plus 120o plus 120o
Crankcase bolts
Bonneville and T1OO up to engine # 307173 and
Thruxton, Scrambler, America and Speedmaster up to engine # 326093
Initial setting – all bolts 10 89 lb-in 7 lb-ft
Final setting
M10 x 118 5 mm silver bolts 40 354 lb-in 30 lb-ft
M10 x 118 5 mm green bolts 75o 75o 75o
M8 bolts 32 283 lb-in 24 lb-ft
Bonneville and T1OO from engine number 307174 and
Thruxton, Scrambler, America and Speedmaster from engine # 326094
Initial setting – all bolts 10 89 lb-in 7 lb-ft
Final setting
M10 x 120 5 mm bolts 75o 75o 75o
M8 bolts 32 283 lb-in 24 lb-ft
Cylinder head intake adapters 12 106 lb-in 9 lb-ft
Cylinder head 10 mm nuts
Stage 1 20 177 lb-in 15 lb-ft
Stage 2 26 230 lb-in 19 lb-ft
Stage 3 28 248 lb-in 21 lb-ft
Stage 4 120o 120o 120o
Engine earth lead 28 248 lb-in 21 lb-ft
Engine mounting bolts
Bonneville, T1OO, Thruxton and Scrambler
Frame cradle section bolts
up to VIN 333839 (black bolts) 45 398 lb-in 33 lb-ft
from VIN 333840 (silver bolts) 40 354 lb-in 30 lb-ft
Upper and lower rear mounting bolt nuts 80 708 lb-in 59 lb-ft
Upper and lower front mounting bolt nuts 80 708 lb-in 59 lb-ft
Bracket-to-cylinder head bolt nut 80 708 lb-in 59 lb-ft
Bracket-fo-frame bolt nut 22 195 lb-in 16 lb-ft
Cradle brace bolts 22 195 lb-in 16 lb-ft
America and Speedmaster
Rear mounting bolt nut 80 708 lb-in 59 lb-ft
Cylinder head to bracket bolt nut 80 708 lb-in 59 lb-ft
Upper and lower front mounting bolt nuts 80 708 lb-in 59 lb-ft
Frame cradle section bolts
up to VIN 333839 (black bolts) 55 487 lb-in 41 lb-ft
from VIN 333840 (silver bolts) 40 354 lb-in 30 lb-ft
Swingarm pivot bolt nut 110 974 lb-in 81 lb-ft
Swingarm pivot clamp bolts 45 398 lb-in 33 lb-ft
Front footrest mounting bracket bolts – America and Speedmaster 30 266 lb-in 22 lb-ft
Gearchange mechanism cover bolts 8 71 lb-in 6 lb-ft
Gearchange shaft centralising spring pin 23 204 lb-in 17 lb-ft
Gearchange stopper arm bolt 12 106 lb-in 9 lb-ft
Oil cooler fittings
Feed pipe banjo bolts to cylinder head 30 266 lb-in 22 lb-ft
Feed pipe banjo bolts to cooler 45 398 lb-in 33 lb-ft
Return pipe banjo bolt to sump (early Bonneville and T100) 45 398 lb-in 33 lb-ft
Return pipe flare nut to joint piece 15 133 lb-in 11 lb-ft
Joint piece to sump 45 398 lb-in 33 lb-ft
Return pipe banjo bolt to cooler 45 398 lb-in 33 lb-ft
Cooler mounting bolts 8 71 lb-in 6 lb-ft
Oil pipe (external) to crankcase banjo bolt 30 266 lb-in 22 lb-ft
Oil pipe (internal) banjo bolts 8 71 lb-in 6 lb-ft
Oil pressure relief valve 15 133 lb-in 11 lb-ft
Oil pressure switch 13 115 lb-in 10 lb-ft
Oil pump bolts 12 106 lb-in 9 lb-ft
Oil strainer bolts 6 53 lb-in 4 lb-ft
Selector drum cam plate bolt 12 106 lb-in 9 lb-ft
Selector fork shaft retainer screw 12 106 lb-in 9 lb-ft
Sump bolts 12 106 lb-in 9 lb-ft
Starter clutch housing bolts 16 142 lb-in 12 lb-ft
Valve cover bolts 14 124 lb-in 10 lb-ft
3A Fuel and exhaust systems – carburettor models
Cylinder head intake adapters 12 106 lb-in 9 lb-ft
Exhaust system – Bonneville, T1OO and Thruxton
Downpipe flange nuts 19 168 lb-in 14 lb-ft
Downpipe rear bolts 22 195 lb-in 16 lb-ft
Front sprocket cover bolts 9 80 lb-in 7 lb-ft
Joint pipe clamp bolt 22 195 lb-in 16 lb-ft
Passenger footrest holder nut/silencer mount 27 239 lb-in 20 lb-ft
Rider’s footrest bracket mounting bolts 27 239 lb-in 20 lb-ft
Rider’s footrest bracket clamp bolt 45 398 lb-in 33 lb-ft
Silencer clamp bolt 22 195 lb-in 16 lb-ft
Exhaust system – America and Speedmaster
Downpipe flange nuts 19 168 lb-in 14 lb-ft
Downpipe rear bolts 15 133 lb-in 11 lb-ft
Joint pipe clamp bolt 22 195 lb-in 16 lb-ft
Passenger footrest plate bolts/silencer mount 27 239 lb-in 20 lb-ft
Silencer clamp bolt 22 195 lb-in 16 lb-ft
Exhaust system – Scrambler
Exhaust pipe flange nuts 19 168 lb-in 14 lb-ft
Exhaust pipe assembly mounting bolt 19 168 lb-in 14 lb-ft
Exhaust pipe and silencer clamp bolts 10 89 lb-in 7 lb-ft
Silencer to bracket bolts 15 133 lb-in 11 lb-ft
Silencer bracket bolt 15 133 lb-in 11 lb-ft
Fuel tank mounting bolt(s)
Bonneville, T1OO, Thruxton and Scrambler 9 80 lb-in 7 lb-ft
America and Speedmaster 19 168 lb-in 14 lb-ft
Throttle cable housing/master cylinder clamp bolts 12 106 lb-in 9 lb-ft
3B Fuel and exhaust systems – EFI models
Fuel pump mounting plate bolts 9 80 lb-in 7 lb-ft
Fuel tank mounting bolts 9 80 lb-in 7 lb-ft
Intake stub screws 12 106 lb-in 9 lb-ft
Oil temperature sensor 18 159 lb-in 13 lb-ft
Oxygen sensors 25 221 lb-in 18 lb-ft
Throttle body joining bolt nuts 6 53 lb-in 4 lb-ft
Throttle cable housing/master cylinder clamp bolts
Bonneville up to VIN 380776, T1OO and Thruxton 12 106 lb-in 9 lb-ft
America and Speedmaster 15 133 lb-in 11 lb-ft
Exhaust system
Silencer to frame bolt – 2011-on America and Speedmaster 15 133 lb-in 11 lb-ft
All other fasteners
4 Ignition system
Alternator cover bolts 9 80 lb-in 7 lb-ft
Front footrest mounting bracket bolts – America and Speedmaster 30 266 lb-in 22 lb-ft
Pick-up coil/CKP sensor screws 10 89 lb-in 7 lb-ft
5 Frame, suspension and final drive
Clutch lever bracket clamp bolts 15 133 lb-in 11 lb-ft
Brake pedal pivot bolt
Bonneville and T100 15 133 lb-in 11 lb-ft
America and Speedmaster 30 266 lb-in 22 lb-ft
Thruxton 22 195 lb-in 16 lb-ft
Scrambler 27 239 lb-in 20 lb-ft
Footrest mounting nut 17 150 lb-in 13 lb-ft
Fork clamp bolts
Bonneville, T100, Thruxton and Scrambler
Top and bottom yokes 27 239 lb-in 20 lb-ft
America and Speedmaster
Top yoke – up to 2010 26 230 lb-in 19 lb-ft
Top yoke – 2011-on 24 212 lb-in 18 lb-ft
Bottom yoke 45 398 lb-in 33 lb-ft
Fork damper rod bolt
Bonneville, T100, Thruxton and Scrambler 30 266 lb-in 22 lb-ft
America and Speedmaster 43 381 lb-in 32 lb-ft
Fork top bolt 23 204 lb-in 17 lb-ft
Front brake master cylinder clamp bolts 15 133 lb-in 11 lb-ft
Front sprocket cover bolts 9 80 lb-in 7 lb-ft
Front sprocket nut 132 1168 lb-in 97 lb-ft
Handlebar end-weights 5 44 lb-in 4 lb-ft
Handlebar clamp bolts – Bonneville, T100, America, Speedmaster, Scrambler 26 230 lb-in 19 lb-ft
Handlebar clamp bolts – Thruxton 27 239 lb-in 20 lb-ft
Handlebar positioning bolts – Thruxton 11 97 lb-in 8 lb-ft
Handlebar holder nuts (holder-to-top yoke)
Bonneville, T100, Scrambler and Thruxton with high handlebars 35 310 lb-in 26 lb-ft
America and Speedmaster up to 2010 45 398 lb-in 33 lb-ft
America 2011-on 35 310 lb-in 26 lb-ft
Handlebar holder bolts (holder-to-top yoke) – 2011-on Speedmaster 62 549 lb-in 46 lb-ft
Rear shock absorber mounting bolts 28 248 lb-in 21 lb-ft
Rear sprocket carrier studs 30 266 lb-in 22 lb-ft
Rear sprocket nuts
Bonneville, T100, Thruxton and Scrambler 55 487 lb-in 41 lb-ft
America and Speedmaster 85 752 lb-in 63 lb-ft
Rider’s footrest bracket mounting bolts – Bonneville, T100 and Thruxton 27 239 lb-in 20 lb-ft
Sidestand pivot bolt 20 177 lb-in 15 lb-ft
Sidestand pivot bolt nut 25 221 lb-in 18 lb-ft
Steering head bearing adjuster nut pro-load (with service tool) 40 354 lb-in 30 lb-ft
Steering head bearing locknut (with service tool) 40 354 lb-in 30 lb-ft
Steering stem nut 90 797 lb-in 66 lb-ft
Swingarm pivot clamp bolts – Bonneville, T100, Thruxton and Scrambler
Up to VIN 333839 45 398 lb-in 33 lb-ft
From VlN 333840 40 354 lb-in 30 lb-ft
Swingarm pivot clamp bolts – America and Speedmaster 40 354 lb-in 30 lb-ft
Swingarm pivot bolt nut 110 974 lb-in 81 lb-ft
6 Brakes, wheels and tyres
Bleed valves 6 53 lb-in 4 lb-ft
Brake hose banjo bolts 25 221 lb-in 18 lb-ft
Brake pad retaining pins (front and rear) 18 159 lb-in 13 lb-ft
Front axle bolt – America and 2003 to 2010 Speedmaster 60 531 lb-in 44 lb-ft
Front axle — Speedmaster 2011-on 95 841 lb-in 70 lb-ft
Front axle clamp boIt(s)
Bonneville, T100, Thruxton and Scrambler 27 239 lb-in 20 lb-ft
America and Speedmaster 22 195 lb-in 16 lb-ft
Front axle nut – Bonneville, T100, Thruxton and Scrambler 60 531 lb-in 44 lb-ft
Front brake caliper mounting bolts 28 248 lb-in 21 lb-ft
Front brake disc bolts 22 195 lb-in 16 lb-ft
Front brake master cylinder clamp bolts 12 106 lb-in 9 lb-ft
Rear axle nut
Bonneville, T100, Thruxton and Scrambler 85 752 lb-in 63 lb-ft
America and Speedmaster 110 974 lb-in 81 lb-ft
Rear brake caliper mounting bolts 40 354 lb-in 30 lb-ft
Rear brake disc bolts 22 195 lb-in 16 lb-ft
Rear brake light switch 15 133 lb-in 11 lb-ft
Rear brake master cylinder mounting bolts
Bonneville and T100 18 159 lb-in 13 lb-ft
Thruxton, Scrambler, America and Speedmaster 16 142 lb-in 12 lb-ft
8 Electrical System
Alternator cover bolts 9 80 lb-in 7 lb-ft
Alternator rotor bolts
M10 bolt 98 867 lb-in 72 lb-ft
M12 bolt 120 1062 lb-in 89 lb-ft
Alternator stator and wiring clamp bolts 12 106 lb-in 9 lb-ft
Front footrest mounting bracket bolts – America and Speedmaster 27 239 lb-in 20 lb-ft
Neutral switch 10 89 lb-in 7 lb-ft
Oil pressure switch 13 115 lb-in 10 lb-ft
Rear brake light switch 15 133 lb-in 11 lb-ft
Starter motor mounting bolts 10 89 lb-in 7 lb-ft
Overall Min 5 44 lb-in 4 lb-ft
Overall Max 132 1168 lb-in 97 lb-ft

If you love to have tools to DIY or even to hand it over to a mechanic when you get your bike tuned check out what we have on our motorcycle tools section

PS : – We found this and accumulated it via the internet. While we endeavor to give credit to those whoever was a part of the list we apologize if we couldn’t give proper credits if any. Please let us know via email and we shall put them up asap. Thanks

PowerSports MotoUsher
PowerSports MotoUsher

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