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Upgrade your off-road lighting with the Baja Designs XL40 LED Headlight Kit — purpose-built for KTM XC-W, EXC-F, XW-F, and XCF-W motorcycles. Derived from the powerhouse XL80, the XL40 delivers 5,224 lumens of trail-proven illumination to a wider range of bikes.
Engineered specifically for dirt bikes with lower-output OEM stators, the XL40 draws only 43.5W, making it an ideal high-performance lighting upgrade for riders who previously lacked a compatible premium option.
Paired with the signature XL Trail Lens, the XL40 produces both vertical and horizontal beam patterns with exceptional near-field and peripheral visibility. The Trail Lens redistributes center beam intensity to eliminate harsh hot spots, improving clarity through vertical transitions, elevation changes, and tight corners. The result is a smooth, evenly distributed field of light that boosts rider confidence in the most demanding terrain.
This kit replaces the OEM headlight unit and includes the Motominded mount for precise fitment and easy installation.
Depending on the configuration, the kit may include a Hi/Low harness or a dimmer switch, giving riders flexible brightness control:
- Hi/Low Harness: reduces output to approximately 25% brightness in low-beam mode (1,435 lumens).
- Dimmer Switch: allows fully variable brightness control from 95% down to 20% output, letting riders dial in the exact light level needed for the terrain.
Backed by Baja Designs’ 30-Day Satisfaction Guarantee and Limited Lifetime Warranty, this kit delivers professional-grade durability and performance.
Kit Includes
- (1x) XL40 – Trail Lens Clear w/ 2024+ OEM Connector
- (1x) Motominded XL Bracket
- (1x) Hi/Low Harness or Dimmer Switch (depending on kit configuration)
- All Necessary Mounting Hardware
XL40 Specifications (Per Light)
- Lumens: 5,224 (High) / 1,435 (Low)
- Power: 43.5W / 3.4A @ 12.8V
- Modes: High Beam with brightness control (Hi/Low or dimmer depending on configuration)
XL40 ELS Score
- Trail Lens – High Beam: 92° / 5.9 / 226’ / 5224 lumens
- Trail Lens – Low Beam: 74° / 5.9 / 119’ / 1435 lumens
The Baja Designs Advantage
- Satisfaction Guarantee – 30-Day Money Back Guarantee
- Limited Lifetime Warranty – Complete Purchase Protection
- uService – Replaceable lenses and optics
- ClearView – All the light, right where you need it
- MoistureBlock – Waterproof, rainproof, and submersible
- CopperDrive – Safely drives LEDs at 100% efficiency
- 5000K Daylight – Reduces driver fatigue with natural color output
Specifications
| Product Type | XL40 |
| Overvoltage Protection | Built-In |
| Mounting Hardware Included | Yes |
| Lighting Type | Forward Projecting |
| Lighting Technology | LED |
| Lighting Quantity | 4 |
| Lighting Modes | Beam |
| Light Quantity | 1 |
| Lens Material | Hardcoated Polycarbonate |
| Lens Color | Clear |
| Mounting Hardware Material | Stainless Steel |
| Universal or Specific | Universal |
| Wiring Harness Included | No |
| Wattage (W) | 43.5 |
| Housing Material | Powder Coated Cast Aluminum |
| Housing Color | Black |
| Description | Trail; Clear |
| Brightness (Lumens) | 5,224 (Hi) / 1,435 (Low) |
| Bezel Material | Powder Coated Cast Aluminum |
| Beam Pattern | Trail |
| Average Rated Life (hr.) | 49930 |
| Amperage Rating (A) | 3.4 |
| High: 92°/5.9/226’/5224; Low: 74°/5.9/119’/1435 |
ALL PICTURES SHOWN ARE FOR ILLUSTRATION PURPOSE ONLY. ACTUAL PRODUCT MAY VARY.
- CUSTOMER CARE MANAGER AT ABOVE ADDRESS : 9373788088
